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HH thermal regulating gel cushion

Role: Lead Design Engineer

Requirement: To develop and deliver a superior postural support, pressure reduction thermal regulating cushion to a tightly controlled project budget and product BOM.


Create / Design / Prototype / Test / DFM





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Insight: By spending time on the production line to learn the manufacturing techniques, I was able to modify the manufacturing process to improve postural support by creating a continuous sweep of foam (reducing three sections to one section).

Insight: Understanding the flame retardancy regulatory requirements, I was able to test and improve inhouse, reducing development time and making a safer product.

Challenge: Create a superior product to a tight schedule, project budget and product BOM cost.

Solution: Incorporating innovative manufacturing methods and thermal regulating gel and performing rigorous pressure mapping and safety testing we delivered a demonstrably improved solution.

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